for Continuous Process Improvement
to implement lean process improvement to get fast, dramatic, and simultaneous...
a) Reduction of costs and lead times
b) Improvements in quality and morale
Table of Contents
Video: Introduction to
See more Lean videos
Bookmarks = tools
for Lean Process Improvement
Most organizations get their first exposure to lean
through a single process improvement tool
that looks like it might help solve some pressing problem of the moment.
If the tool (used in isolation) doesn't work as magically as expected,
then a year later you might hear someone from that organization say,
"Oh, yeah, we tried lean, and it didn't work here."
If they had tried a different tool,
then maybe they could have gotten a better start to their lean journey.
That's why it's a good idea to choose your tool(s) wisely.
Systems2win Excel templates
All of the lean training in this website is best understood
If you have not yet, you should now either:
Bookmarks = LeanPrinciples
to identify, reduce, & eliminate waste
Lean Objectives — What is "ideal"?
Lean Flow — the single most important lean objective
Lean Principles don't change
There are literally hundreds if not thousands of lean methods and tools that have been developed and popularized to attempt to accomplish lean objectives in diverse situations commonly encountered along your lean journey, but the Lean Principles themselves don't change.
Your ultimate goal is for every person in your organization to be
so familiar with popular lean systems and tools that they are able to apply the underlying lean principles in new and creative ways that are ideal for YOUR unique and ever-changing challenges.
Bookmark = LeanSystems
The essential link between lean tools and lean principles
Lean systems are the essential links between:
1) Lean Tools and Methods
that can be too specific, too detailed, and too confusing for people that don't yet understand what the tool/method is trying to accomplish in relation to the bigger picture
2) Lean Principles, Objectives, and Ideals
that can be too vague, too distant, and too unattainable
Lean Systems are critical to the success of your lean journey
Critical enough to deserve their own training web page.
So the Lean Systems training that used to be in this section of this Lean Training home page
now has its own training page...
When you click this link, it will open a new window,
so that you can easily come back here
Bookmark = LeanMethods
Process Improvement Steps
Lean Methods to Reduce or Eliminate Waste
A road map for a typical lean journey
Some of our customers have asked us to create a "road map for a typical lean journey".
Although there are many routes to the top of any mountain,
and every experienced lean practitioner will suggest subtle adjustments...
we have none-the-less provided our own
with the belief that these suggested steps, tools, and methods will provide a pretty valuable starting point for MOST lean journeys.
We hope you enjoy your sojourn.
The road to lean maturity goes something like this...
- Study how others have solved problems
similar to the ones you are facing now
- Select the most promising tools and methods
and then use the PDCA scientific method to experiment with applying them to your situation
- If you can't find a perfect fit from the palette of existing tools and methods
then personalize them
Bookmark = Reading
Suggested Reading and Resources
Throughout this website, you will find many training videos, and many links to suggested readings and resources for additional learning. If you appreciate our free on-line training, you can support us by buying your books through these links to Amazon.com.
Here are links to videos and suggested readings for some of the most popular topics:
- Lean Management — Readings
- Lean Leadership — Readings
- 5S Workplace Organization — Readings — Videos
- Value Stream Mapping — Readings — Videos
- Standard Work — Readings — Videos
- Kaizen — Readings — Videos
- Hoshin Kanri — Readings
- Six Sigma — Readings — Videos
- Improvement Kata
And there are even more Lean Videos
on the Training & Support home page