Lean Manufacturing  for lean production

Lean Production focuses on reducing or eliminating the 7 Types of Waste - to create more value with less work.

The roots of the lean manufacturing system come from the Toyota Production System, where wastes are eliminated by systematic application of the Toyota 4 Rules In Use.


Lean Production Manufacturing differs from Lean Office in that a physical tangible product is being produced.
While it is not true that every organization in the world can benefit from lean manufacturing implementation,
it is true that every organization in the world (including manufacturers) can benefit from lean office implementation,
and most of the shared concepts come directly from lean manufacturing training.

The newer term for everything "lean" is Operational Excellence.


Popular Lean Manufacturing Tools

Standard Work Combination Sheet

5 tools in 1:
  1) standard work instructions
  2) value add analysis pie chart
  3) work load balancing bar chart
  4) changeover setup reduction
  5) standard work table & chart

The Standard Work Sheet is arguably the most important of all Lean tools - because if the people doing the work aren't doing it the way that your team envisioned - then your entire effort was wasted.

Standard Work Table & Chart - Auto-draw!

To visually depict time for a repetitive process -
making it easy to design the process and eliminate waste

Auto-draws from the Standard Work Combination Sheet

 

Standard Work Combination Sheet and Value Add Analysis


Standard Work Sheet

Standard Work

Lean Six Sigma tools

Once you start applying lean methods, it isn't long before quality problems surface that used to be buried beneath piles of inventory.

FMEA Excel template
Six Sigma tools

Kaizen Event Planning

The most time-effective ways to organize your continuous improvement efforts have proven to be: 1) A3 Reports, and 2) Kaizen Events, and your Sytems2win tools include everything you need for both.

Kaizen Event Planner

Kaizen Checklist

 

See more training for Process Improvement