also known as Spaghetti Diagram or Standard Work Chart
The Spaghetti Diagram template can be used for simple floor
but it really shines as a Lean process improvement tool for creating a spaghetti map
to visually illustrate how a process flows through a work space.
Since your people already own and know how to use Microsoft Excel, your people have a much higher probability of actually using this powerful standardized work chart.
You start out by drawing a spaghetti diagram of your current
"as is" process,
and then copy your "as is" process to serve as a starting point for your "to be" process.
Layout Diagram with Standard Work
The greatest power of your layout diagram is when you print it out and post it on the shop floor along with printed Standard Work Instructions.
Each circled Opearation Number on the standard work chart usually corresponds with a Work Element on the Standard Work Sheet.
You can either draw your Layout Diagram right on the same
page with your Standard Work Instructions,
or you can draw it in the more professional drawing space on the Layout sheet, and then copy a picture of the entire drawing, which has several advantages:
- Shapes don't get distorted when you delete, add, move, or resize rows of work instructions
- You can temporarily make the picture larger - so that you can see more details - and then shrink it back down so that it takes less space
- The Layout sheet is a more professional drawing space - with grid lines and a ruler - allowing you to draw to a much more accurate scale
Your Standard Work Instructions (often with floorplan map) get printed and taped up right in front of each worker at their work station - to remind people of the right way to do each job - thereby eliminating costly quality mistakes.
See the Standard Work training videos to learn more.
The spaghetti diagram is even more effective when used with the rest of the lean, kaizen, and continuous process improvement templates. Just think of how different your continuous improvement program results might be if your leaders could spend more time actually improving processes - rather than holing up in their office "inventing a template for that".
And once your people learn how to use any one of the Excel
then they are fully trained to use every one of the other powerful drawing tools -
like Swim Lane Flow Chart, the Value Stream Map, and the A3 Stick Figure Illustrator.
So why spend thousands of dollars for
expensive drawing software?
When all that your people probably need is a little training for how to use the software thay already own - Microsoft Excel.
And why ask your valuable people to waste their time trying to
learn proprietary drawing software?
When they could be learning to truly master the tool they already own and know something about.
Excel has far more drawing capabilities than most people
Check out our training videos, and see for yourself...
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Layout Diagram Training
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See more standard work videos
This Spaghetti Diagram template comes with the Lean tools bundle
or save even more with