Standard Work Videos
You might want to first watch any or all of these videos... to answer the question:
"Why use this standard work template?"
Video 1: Initial Data
Standard Work Video 1:
Get Started by entering Initial Data
into your Standard Work template
When you've made up your mind to start actually using your template, (even if just the trial version), do not skip the important first steps taught in this first video
Video 2: Time Observation
Standard Work Video 2:
Time and Process Observation
How long does this take?
Do we trust our numbers?
When we observe a new-hire, is this the way she really does it?
How do we handle special situations?
Like setups, inspections, and other things that don't happen every run cycle?
Or multiple operators doing the same thing?
Or one operator running multiple machines?
Video 3: Work Instructions
Standard Work Video 3:
Work Instructions
How to prevent backsliding into old habits?
What are the right levels of detail to:
1) Analyze and improve a process
2) Train a new hire or vacation replacement
Creative ways to drill down to greater levels of detail.
Video 4: Balancing and
Value Add Analysis
Standard Work Video 4:
Load Balancing and Value Add Analysis
Now that you have observed and documented your process, it's time to analyze the 'As Is' condition.
How to spread work between operators?
What if the level of demand changes?
Which steps do our customers care about?
Video 5: Shift or Batch Cycle Analysis
Standard Work Video 5:
Batch or Shift Cycle Analysis
Will our plans meet our goals?
What's our capacity? How many can we make?
What numbers should we plug into our accounting system for 'labor', 'setup', and 'cost'?
To answer those questions, you need to analyze the entire Shift (not just the Run Cycle).
Or... for the 90% of processes that are office, service, or medical (rather than manufacturing)... you need to analyze the entire Batch Cycle (not just the Run Cycle).
Video 6: Run Cycle Analysis
Standard Work Video 6:
Run Cycle Analysis
What's our optimum batch size?
How can we minimize batch setup times?
Can our machines handle this volume?
To answer these questions,
you will want to learn how to use a
Standard Work Combination Sheet.
|